Lithium Battery DPM Code Reading Solution: HS305DP AI Scanner Overcomes Recognition Challenges

In the intelligent manufacturing system for lithium batteries, key processes such as electrode sheet manufacturing, cell packaging, stacking, and electrolyte filling all require full-process identity traceability for core components. This is a core link to ensure product consistency, achieve quality traceability, and advance lean production management. The industry commonly uses DPM (Direct Part Marking) codes to assign unique identifiers to components. The SEUIC HS305DP AI Industrial Wired Barcode Scanner is a professional code reading device adapted for this scenario, specifically designed to solve practical production reading challenges. However, due to the dual influence of component characteristics and workshop environmental factors, many thorny problems still exist in the current code reading process, urgently requiring this device to accurately overcome.

1. Analysis of Core Pain Points in Code Reading for Lithium Battery Production Scenarios

These challenges are specifically reflected in multi-dimensional scenarios: metal electrode sheets are prone to strong reflections, special coatings on cell surfaces can weaken barcode contrast, and superimposed external interferences such as workshop dust accumulation and temperature fluctuations often cause problems like blurring, incompleteness, curved surface attachment, and slight wear of DPM codes. Traditional scanning equipment struggles to adapt to such complex working conditions, frequently experiencing reading interruptions and misreads. This not only slows down production line flow efficiency but also affects the accuracy of traceability data, potentially causing issues for subsequent quality control.

2. HS305DP Industrial Wired Scanner's Core AI Recognition Technology Adapts to Precision Scenario Requirements

Addressing the aforementioned multi-scenario code reading pain points, the SEUIC HS305DP AI Industrial Warcode Scanner demonstrates strong scenario adaptation capabilities based on its self-developed AI recognition algorithm and dual-core processor architecture. Taking the cell packaging station as an example, the laser-engraved micro Data Matrix codes are extremely small and are in a dynamic state as the cells flow through the line. The device is equipped with a global shutter CMOS sensor coupled with a high-speed acquisition frame rate of 60 frames/second, enabling it to quickly capture the detailed features of dynamic barcodes. Then, through the AI intelligent parsing algorithm, it accurately identifies slightly damaged barcodes caused by packaging friction. The recognition accuracy of 3mil 1D codes and 5mil 2D codes perfectly adapts to the small identification barcodes used in the electrode sheet manufacturing process, fully meeting the needs of scenario-based precise traceability.

3. Multi-dimensional Auxiliary Functions Enhance Full-process Reading Stability

In addition to the core recognition capability, the device's three-color intelligent adaptive lighting system and multi-angle reading function further adapt to the differences in various process scenarios, comprehensively enhancing the stability of code reading throughout the entire process. At the electrode processing station, where laser-engraved codes on metal surfaces suffer from severe reflection, the device can automatically switch to a blue surface light source, effectively suppressing reflection and highlighting the barcode轮廓, accurately solving the problem of reading codes on metal substrates. For assembly stations handling cells with dark coatings, the red surface light source can specifically enhance the contrast between the barcode and the background, reducing the read failure rate caused by coating obstruction. Furthermore, in stations with compact layouts like stacking and electrolyte filling, where the operator's handheld device angle is limited, its support for reading at ±60° elevation and ±55° skew angles allows flexible adaptation to different workstation operating spaces and postures without strict angle calibration, significantly improving on-site operational flexibility.

4. Environmental and Operational Adaptation Meets Workshop Requirements

Lithium battery production workshops are mostly dry and clean environments, and operators need to use the handheld device for long periods. The HS305DP accurately meets the requirements of such scenarios in terms of environmental adaptability and operational convenience. The device's operating temperature range of 0°C to 50°C adapts to workshop constant temperature control standards, while the IP54 protection rating can resist dust generated during electrode manufacturing and packaging processes, as well as slight water splashes, preventing device downtime due to environmental factors. Simultaneously, the ergonomic handle design fits the natural curve of the palm, effectively reducing hand fatigue for operators during prolonged tracing and scanning tasks, minimizing work stoppages caused by operational discomfort, and indirectly ensuring the continuous operation efficiency of the production line.

5. High-speed Response and On-site Adaptation Empowers Full-process Traceability

Adapting to high-speed production rhythms is one of the core requirements for code reading equipment on lithium battery production lines. The millisecond-level code reading response capability of the SEUIC HS305DP industrial wired scanner can accurately match the operating efficiency of high-speed lithium battery production lines. Whether it's the continuous operation of front-end electrode manufacturing or the pipeline flow of mid-stage stacking and electrolyte filling, it can quickly complete code reading and upload data, avoiding production line congestion caused by reading delays. Additionally, the three-direction indicator light design on the top cover fits on-site control scenarios. Operators in noisy workshops can quickly determine the reading status through the light color, promptly handle reading abnormalities, and shorten troubleshooting time. Currently, this device has been deeply integrated into the full-process traceability system for lithium batteries, providing accurate and reliable data collection support for various key processes, helping enterprises optimize quality control models through digital traceability and enhance the refinement level of production management.

Founded in 2002, SEUIC Technologies Co., Ltd. has been committed to grasping core technologies, enhancing technological innovation, providing excellent self-owned brand products, including mobile computers, RFID readers, tablets, barcode scanners and fixed readers. With highly reliable products and efficient services, our products have been widely used in manufacturing, retail, logistics & transportation, healthcare and other industries. We provide frontline workers more durable real-time data collection tools, helping you do more thereby to catapult your productivity to the next level.